In the rubber and plastic manufacturing industry, the quality and performance of products are significantly influenced by their ability to withstand varying temperature conditions. Rubber and plastic products are used in a wide range of applications, from automotive components to consumer goods, and they often encounter extreme temperature changes during their lifespan. Our Custom Two - Zone Hot - Cold Shock Test Chamber is a specialized and innovative solution tailored to meet the unique testing requirements of these products. This advanced chamber enables precise simulation of hot and cold environments, allowing manufacturers to assess the durability, flexibility, and dimensional stability of rubber and plastic products under realistic thermal stress.
At the heart of this test chamber is a two - zone design that offers highly accurate and independent temperature control. Zone 1 is dedicated to simulating cold environments, with a temperature range typically from - 40°C to 0°C, maintaining an accuracy of ± 0.5°C. This zone can replicate the conditions these products might face in cold storage, winter use, or in refrigeration systems. Zone 2 is designed to mimic hot conditions, covering a range from 60°C to 150°C, also with an accuracy of ± 0.5°C. This zone can represent the heat exposure during manufacturing processes, in hot climates, or near heat - generating equipment. The precise temperature control in both zones ensures that rubber and plastic products can be tested under a wide variety of realistic thermal scenarios, enabling manufacturers to understand how their products will perform in different operating environments.
One of the most crucial features of this chamber is its ability to achieve rapid thermal transitions between the two zones. In just 2 - 4 seconds, it can switch from the cold conditions of Zone 1 to the hot conditions of Zone 2, and vice versa. This closely mimics the sudden temperature changes that rubber and plastic products may experience in real - world applications. For example, a rubber seal in an automotive engine may experience a rapid temperature increase when the engine starts running, or a plastic component in a consumer device may face a quick temperature drop when taken from a warm room to a cold outdoor environment. The short transition time is essential for accurately detecting potential failures in the products due to thermal stress, such as cracking, embrittlement, or loss of elasticity. These failures could lead to product malfunctions, reduced lifespan, or safety hazards, making the rapid thermal transition feature vital for comprehensive testing.
We recognize that different rubber and plastic products have unique thermal requirements based on their composition, structure, and intended use. Therefore, our chamber offers fully customizable test profiles. Manufacturers can program specific temperature cycles, dwell times, and transition rates for each zone according to the specific characteristics of the product being tested. For instance, a high - performance rubber used in aerospace applications may require a more extreme and frequent temperature cycle to simulate the harsh conditions during flight. A plastic part used in a household appliance may need a different test profile to account for the relatively milder but still significant temperature changes it experiences during normal use. This flexibility in test profile customization ensures that each product is tested under the most relevant and realistic thermal conditions, resulting in more reliable and actionable test results.
The chamber is designed with a spacious interior to accommodate a wide variety of rubber and plastic products, from small O - rings and plastic buttons to large automotive bumpers and industrial plastic tanks. The standard chamber capacities range from [X] cubic meters to [X] cubic meters, and can be customized to meet the specific requirements of larger or more complex products. This allows manufacturers to test multiple products simultaneously or conduct full - scale testing of product assemblies, improving testing efficiency and reducing costs. Whether it's testing a batch of rubber gaskets or a complete plastic dashboard, the large chamber capacity provides the necessary space for comprehensive evaluation.
Built with high - quality materials and advanced engineering techniques, the hot - cold shock test chamber is designed to withstand the rigors of continuous use in a manufacturing testing environment. The exterior is constructed from a corrosion - resistant alloy that can endure exposure to various chemicals and physical impacts often encountered during the testing of rubber and plastic products. The internal components, including heating, cooling, and control systems, are carefully selected and engineered for maximum durability and reliability. This robust construction ensures consistent test results over time and reduces the need for frequent maintenance, making it a reliable long - term investment for manufacturers.
The chamber is equipped with a user - friendly interface that simplifies the testing process. The intuitive touch - screen control panel allows operators to easily set up test parameters for each zone, start and stop tests, and monitor real - time temperature data. The interface also provides access to historical test data, enabling users to analyze trends and make informed decisions about product design and quality improvement. Additionally, the chamber is equipped with comprehensive safety features, such as over - temperature protection, leakage protection, and emergency stop buttons, ensuring the safety of operators and the integrity of the testing equipment.
| Model | TSC-49-3 | TSC-80-3 | TSC-150-3 | TSC-216-3 | TSC-512-3 | TSC-1000-3 |
| Inside dimension(W x D x H) mm | 40 x 35 x 35 | 50 x 40 x 40 | 65x 50 x 50 | 60 x 60 x 60 | 80 x 80 x 80 | 100 x 100 x 100 |
| Outside dimension(W x D x H) mm | 128x 190 x 167 | 138 x 196 x 172 | 149 x 192 x 200 | 158 x 220 x 195 | 180 x 240 x 210 | 220 x 240x 220 |
| Internal material | #304 Stainless Steel |
| External material | Powder coated #304 Stainless Steel |
| High temperature range | 60 ℃ ~ 200 ℃ |
| Low temperature range | 0 ℃ ~ -70 ℃ |
| Test temperature range | 60 ℃ ~ 180 ℃ / 0 ℃ ~ -70 ℃ |
| Temperature recovery time | 1-5min |
| Temperature stability ℃ | ±2 |
| Cylinder switching time | 10s |
| High temperature ℃ | 150 | 150 | 150 | 150 | 150 | 150 |
| Heating time (min) | 20 | 30 | 30 | 30 | 30 | 30 |
| Low temperature | -40, -50, -65 | -40, -50, -65 | -40, -50, -65 | -40, -50, -65 | -40, -50, -65 | -40, -50, -65 |
| Cooling time (min) | 40, 50, 60 | 40, 50, 60 | 40, 50, 60 | 40, 50, 60 | 40, 50, 60 | 40, 50, 60 |
| Air circulation system | Mechanical convection system |
| Cooling system | Imported compressor, fin evaporator, gas condenser |
| Heating system | Fin heating system |
| Humidification system | Steam Generator |
| Humidification water supply | Reservoir, Sensor-controller solenoid valve, recovery-recycle system |
| Controller | Touch panel |
| Electrical power requirements | 3 phase 380V 50/60 Hz |
| Safety device | Circuit system load protection, compressor load protection, control system load protection, humidifier load protection, overtemperature load protection, fault warning light |
Subjecting rubber and plastic products to realistic hot - cold shock tests in our two - zone chamber allows manufacturers to identify and address potential weaknesses in design, material selection, and manufacturing processes. By exposing the products to extreme temperature variations, manufacturers can detect issues such as thermal expansion mismatches, degradation of mechanical properties, and changes in chemical composition. This enables them to make necessary design modifications and manufacturing improvements, resulting in higher - quality products that are more resistant to thermal stress and have a longer lifespan. Products that pass these rigorous tests are less likely to experience failures during their intended use, ensuring customer satisfaction and brand reputation.
Early detection of product failures through hot - cold shock testing can save manufacturers significant costs. By identifying and resolving issues before mass production, companies can avoid expensive rework, production delays, and the potential for product recalls. The ability to test multiple products simultaneously or conduct full - scale testing in the large - capacity chamber also reduces testing time and costs, improving the overall efficiency of the product development process. This cost - effectiveness gives manufacturers a competitive edge in the market.
The rubber and plastic industry is subject to various international and national standards and regulations regarding product performance and safety. Our two - zone hot - cold shock test chamber is designed to help manufacturers ensure that their products meet these standards. By conducting comprehensive hot - cold shock tests in accordance with relevant industry requirements, such as ASTM (American Society for Testing and Materials) standards or ISO (International Organization for Standardization) norms, manufacturers can demonstrate compliance and gain market access more easily. Meeting these standards is essential for building trust with customers and regulatory authorities.
In a highly competitive market, offering rubber and plastic products that can withstand extreme temperature conditions gives manufacturers a significant competitive edge. By using our custom two - zone hot - cold shock test chamber to conduct in - depth and comprehensive testing, companies can differentiate their products from competitors and showcase their commitment to quality. Customers are increasingly demanding products that can perform well in a variety of temperature environments, and by providing such products, manufacturers can attract more business, increase market share, and strengthen their position in the industry.
- Rubber Seals and Gaskets: Test rubber seals and gaskets used in engines, transmissions, and cooling systems. These components need to maintain their sealing properties and flexibility under a wide range of temperatures to prevent leaks and ensure proper functioning of the automotive systems.
- Plastic Interior Components: Evaluate plastic interior components such as dashboard panels, door trims, and seat covers. These parts should resist cracking, fading, and deformation due to temperature changes, especially in regions with extreme climates.
- Plastic Toys: Test plastic toys to ensure they are safe and durable under different temperature conditions. Children may play with toys in various environments, and the toys should be able to withstand both hot summer days and cold winter months without losing their structural integrity or releasing harmful substances.
- Rubber - Coated Products: Evaluate rubber - coated products like tool handles and sports equipment grips. These products need to maintain their grip and comfort even when exposed to temperature variations, ensuring a good user experience.
- Industrial Rubber Hoses: Test industrial rubber hoses used for transporting fluids and gases. These hoses must be able to withstand the temperature of the transported substances, as well as any temperature changes during storage and operation.
- Plastic Pipes and Fittings: Evaluate plastic pipes and fittings used in plumbing and industrial piping systems. They should maintain their strength and dimensional stability under different temperature conditions to prevent leaks and system failures.
Our Custom Two - Zone Hot - Cold Shock Test Chamber for rubber and plastic products is a state - of - the - art testing solution that combines advanced technology, precision engineering, and user - friendly operation. With its ability to simulate realistic thermal conditions, customize test profiles, and accommodate a wide range of products, it provides manufacturers with a powerful tool to enhance product quality, reduce costs, meet industry standards, and gain a competitive advantage. If you are interested in improving the performance and reliability of your rubber and plastic products, please contact us. Our team of experts is ready to assist you in selecting the right chamber configuration, providing technical support, and ensuring a seamless testing experience. We look forward to partnering with you to drive innovation and excellence in the rubber and plastic manufacturing industry.
